Industry

Heidelberg introduces new rotary die-cutter

by FESPA | 30/10/2017
Heidelberg introduces new rotary die-cutter

Heidelberg has launched its Speedmaster XL 106-DD rotary die-cutter for the in-mould label (IML) market.

The in-mould label market is continuously growing globally at around 4.3% (Awa Global Inmould Study 2017), and more than two thirds of the worldwide production is required for food packaging. Heidelberger  is now offering an enhanced rotary die-cutter based on the XL technology, in addition to food-safe, highly efficient print production. 

The Speedmaster XL 106-DD rotary die-cutter unites two key production steps in a single machine. The first unit places the injection hole in the label for the subsequent production process by means of a die on a magnetic cylinder with maximum precision. Up to now, this was a separate step that consequently extended the production time of the respective job.

The cut out material is safely and reliably removed by means of an extraction system. The second unit of the XL 106-DD subsequently cuts out the contour of the label from the sheet.

This combination of the two production steps in a single pass means a doubling of the die-cutting throughput, while makeready times and costs for die cutting tools can be reduced to half.

The XL 106-DD  can process foils and papers at up to 10,000sph, which Heidelberg says is double the speed of a flatbed die-cutter, and takes materials ranging in thickness from between 0.05mm and 0.3mm. 

Apart from in-mould labels, the XL 106-DD can also cut plastic or paper packaging elements, such as POS items which, due to their design, need a ‘window’ or hole for mounting in the shelf or for attaching to the product.

“A lot of customers are asking for this solution, who already have flatbed die-cutters but want the possibility to do hole punching and now we have the solution that they can completely change to rotary die-cutting,” commented Heidelberg product manager Philipp Doley to Printweek.

 “On a flatbed die-cutter the cutting process for the sheet has to stop completely and speed up 100% afterwards, so you always have a hard stop and a hard run. On rotary, the sheet is always moving."

“The market is changing so if you have the possibility to cut and blend holes you can also speak about different kinds of holes, not only small injections but also the possibility to cut a window and extract the window in the label. So maybe this creates a new kind of product,” Doyle concluded. 

by FESPA Back to News

Topics

Interested in joining our community?

Enquire today about joining your local FESPA Association or FESPA Direct

Enquire Today

Recent news

The Green Grads EPSON cco-cextile challenge graduates showcase their talents
Features

The Green Grads EPSON cco-cextile challenge graduates showcase their talents

Exhibiting at Manchester’s historic Victoria Baths during the Great Northern Contemporary Craft Fair the Epson Eco-Textile Challenge graduates received an enthusiastic welcome.

30-11-2023
Neil Felton on investing into the print community via FESPA Associations
Videos
7:50

Neil Felton on investing into the print community via FESPA Associations

FESPA's CEO, Neil Felton speaks to Debbie McKeegan about the important or reinvesting and supporting the print community. FESPA achieves this by investing into its 37 global Associations.

29-11-2023
Neil Felton on investing into the print community via FESPA Associations
Business development: screen printing or digital printing?
Features

Business development: screen printing or digital printing?

Screen printing and digital printing are 2 common printing processes in sign-making. But what are the differences between the 2, what are their advantages and disadvantages, and how can printers earn the most money using new technologies?

29-11-2023
Forgra Colour Management Symposium to offer guidance on how to improve efficiency and reduce waste
Blog

Forgra Colour Management Symposium to offer guidance on how to improve efficiency and reduce waste

Paul Sherfield speaks to Andy Kraushaar, Head of Pre-Press Technology at Fogra about the Fogra Colour Management Symposium coming up in February 2024 and why it’s an important event to help you improve efficiency and reduce waste.

28-11-2023