Custom tees – a new chapter of digital disruption in sportswear manufacturing at FESPA 2020
Textile printing has long been a key component of FESPA exhibitions, and FESPA Global Print Expo 2020 in Madrid (24th – 27th March 2020) will be no different. It comes as the market is accelerating its adoption of digital inkjet technology in direct-to-garment (DTG) printing to deliver on the growing demand for mass customisation and personalisation.
In the spotlight this year at Print Make Wear, FESPA’s live end-to-end textile print feature, will be sportswear, and more specifically customised garments. This will complement Sportswear Pro, a brand new exhibition dedicated exclusively to sportswear manufacturing, co-located with FESPA Global Print Expo 2020.
When it comes to the custom t-shirt, digital inkjet printing offers a host of new opportunities to both the entrepreneur and the established business. The ability to custom print just one or thousands of shirts using the same machine has carved out a new marketplace that continues to flourish as the technology advances. Recent innovations in DTG polyester printing have unlocked the sportswear marketplace, where products that are built for sports performance using blended polyester yarns can also be customised to client specification.
Indeed, all the suppliers featured in Print Make Wear this year offer new technologies that will have an impact on the custom t-shirt industry by facilitating smart, sustainable production. Now that every step in the supply chain is being redefined and repurposed, sustainable production is the most important requirement for the next decade, and how we adapt to a new generation of highly automated production processes will be the key to viable production.
The future is bright for textile printers who are ready to embrace these new possibilities. As is the case in most industries experiencing digital disruption and swift growth, competition will be present in many new forms. This includes printers that have not traditionally operated in the garment industry looking to diversify into DTG solutions to capture new revenue streams, as well as the new generation of smart factories and online operators that have e-commerce as their business bedrock. The business model is ripe for new entrants, as it does not involve the complication of sewing, but is built on pre-sewn blanks only printed at the time of purchase. Success will depend on excellent e-commerce, addressing the client’s need for a ’personal edit‘, offering consistent quality and products that are totally unique, and achieving super-fast delivery.
In the future, all aspects of sportswear will be subject to these mega trends of mass customisation and personalisation. And, in parallel to DTG innovations, some very exciting developments are happening in smart textiles. Combined, they are set to revolutionise the sportswear industry. Visitors to Print Make Wear and Sportswear Pro will showcase these innovations and demonstrate that smart, automated, sustainable sportswear production is here to stay – the future is now!
For more information on FESPA Global Print Expo 2020 and to register to attend, visit www.fespaglobalprintexpo.com. For free entry use code FESM215, which will also grant you access to co-located shows, European Sign Expo and Sportswear Pro.
Topics
Interested in joining our community?
Enquire today about joining your local FESPA Association or FESPA Direct
Recent news

Industry Experts Explore the Evolution of Smart Manufacturing in the Textile Industry
A FESPA SmartHUB roundtable at Personalisation Experience 2025 discussed smart manufacturing's transformative impact on the textile industry. Experts highlighted the shift to on-demand customisation, driven by digital printing, data analytics, and automation. Key takeaways included enhanced machine control, significant waste reduction through intelligent software and colour management, and improved sustainability via energy efficiency and near-shoring, ensuring agility and environmental responsibility in textile production.

FESPA 2025 gathers leading visionaries from across the speciality print industry in Berlin
FESPA Global Print Expo 2025, European Sign Expo and Personalisation Experience (6 – 9 May 2025, Messe Berlin, Germany) welcomed Visionaries from across the speciality print industry to shape the future of print, develop forward-thinking business strategies, and explore innovative ways to translate emerging industry trends into tangible growth opportunities.

Exploring Cutting-Edge Textile Printing Innovation with Adobe Print Engine 7
Adobe PDF Print Engine 7, launched at FESPA Global Print 2025, significantly advances textile printing. Debbie McKeegan shares how it automates non-white substrate management and RGB colour handling, expands colour gamuts with in-RIP multicolour transparency blending, and streamlines workflows for efficiency and sustainability. This update boosts customisation, reduces waste, and positions businesses at the forefront of digital print innovation.

FESPA Global Print Expo 2025 - Overall Highlights
FESPA Global Print Expo, Europe's leading print and signage exhibition returned to Messe Berlin from 6 - 9 May 2025.